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201.6V Toyota Prius Hybrid Battery / 2011 2012 Prius Battery Replacement

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201.6V Toyota Prius Hybrid Battery / 2011 2012 Prius Battery Replacement

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Brand Name : Hyno

Model Number : Hyno Prius 202.2

Certification : ISO/TS16949:2009, ISO9001:2008

Place of Origin : China

MOQ : 1 pack

Price : To be discussed

Payment Terms : L/C, D/A, D/P, T/T, Western Union, MoneyGram

Supply Ability : 100000 packs/month

Delivery Time : To be discussed

Packaging Details : Standard packing, paper box, wooden box

Model : Hyno Prius 202.2

Nominal Voltage : 201.6V

Typical Capacity : 6500mAh

Minimum Capacity : 6000aAh

Cycle Life : ≥1000cycles

Battery Shell Included : No

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Hyno Energy. Battery Replacement Fit For Toyota Prius 3rd Gen. (2010-2015). 6500mAh 201.6V, Customized Solutions

Another element to remember is the “bus bar,” the long row of washers and nuts in the orange case. Keep an eye on the negative terminal for corrosion—this is pandemic for Priuses. If the battery pack is OK via visual inspection, you may need to confirm the voltage difference with a voltmeter (see the “Hybrid Vehicle Safety and Basics” article for meter specs). Be very careful when working with a live battery exposed for testing.

Technical Specification:

All specification refers to the original car battery:

Battery Module:

Voltage: 14.4 V

Capacity: 6.5 Ah

Length: 380mm

Net Weight: 2080g

The whole battery pack consisted by 17 set of above modules

Item Specification
Dimension Length (mm) × Width (mm) × Height (mm) 550 x 294 x 110
Approximate Weight (kg) 30
Typical Capacity(mAh) 6500
Minimum Capacity (mAh) 6000
Nominal Voltage (V) 201.6
High Temperature Performance ( 55℃ 1C discharge rate) ≥90%
Low Temperature Performance (-20℃ 1C discharge rate) ≥85%
Charge Retention Performance (28days charge retention rate) ≥80%
Working Temperature Range -20℃ to +55℃
Cycle Life (C/2 charge, 1C discharge) ≥1000cycles

Cautions of Battery Pack Transportation and Storage

  1. Avoid violent vibration and external force impact, don’t cast, roll, invert, extrude, and stack too high during handling and transportation of battery pack.
  2. Protect the battery pack from rain during the transportation, and the ambient temperature is not over 55℃.
  3. Store the battery pack in a cool and dry place and the temperature range is 5-25℃ when you are not using it.

Maintenance regulations (Maintain the whole battery pack, and cool with a fan during the charge and discharge process)

The SOC of our battery pack is 60%~80% when leaving the factory, in long-term storage, battery should be stored in a charged state (usually the SOC is 80%). Have a charge and discharge maintenance to battery pack when the storage time is over 6 months or battery module’s voltage is 15V,to prevent the battery performance’s decline caused by the self-discharge. The maintenance regulations are as follows:

  1. Discharge: 2A discharge to 204V (that is to say: single cell 1.0V)
  2. Interval: 30 minutes
  3. Charge: 1.3A charge for 5 hours (voltage ≥ 306V, -ΔV ≥ 0.2V and temperature ≥50℃)
  4. Interval: 1hours
  5. Discharge: 2A discharge to 204V (that is to say: single cell 1.0V)
  6. Interval: 30 minutes
  7. Charge: 2A charge for 2.4 hours

Installation Cautions of battery pack

Notes: Installing this product should only be attempted by a qualified technician, the voltage of the battery pack is very high, which has the shock hazards, so when installing the battery pack, you should wear insulating gloves and use insulated handle tools.

  1. Please operate according to assembly manual during the installation of Prius battery pack.
  2. Do not mix our battery modules with those of other manufacturers, or new battery modules in use with semi-used battery modules, and don’t mix battery modules within a battery pack with those in other battery pack.
  3. Don’t twist and bend battery modules and accessories when assembling battery pack.
  4. Don’t connect the anode and cathode of battery module in reverse when assembling battery pack, to prevent short circuits.
  5. Fasten bolts and nuts with appropriate torque, avoid loose connection or damaging other accessories with too big torque.

Use Cautions of battery pack

  1. Ensure the normal operation of car management system during the use process, and forbid over- charge and over-discharge to battery.
  2. As storage battery is charged by gasoline engine, so external power supply charge is not needed. However, if the vehicle parks for a long time, the electricity of high power storage battery will run out. Therefore, be sure to drive the car for at least 30minutes or 16Km every several months.
  3. If there is leaked liquid, don’t touch the spilled liquid, because this may be the alkaline electrolyte that hybrid battery leaks. If skin and eyes contact to this liquid, please flush with plenty of water at once, or if possible, wash with boric acid solution and see the doctor at once.

Quality warranty

  1. The battery is guaranteed for 36 months or 50000km from the date leaving the factory, whichever comes first.
  2. If quality problem occurs within the warranty period, we are responsible for changing the damaged battery modules(Customers need to provide related battery modules information)
  3. The battery is not within the warranty range in the following situation:
  1. The battery damage caused by failing to in accordance with the provisions of the transport, storage, installation and using.
  2. The battery damage caused by an external force (such as traffic accidents, natural disasters) or by external short circuit during using process.
  3. The battery damage caused by the out of control of BMS.

Appendix

Hunan Hi-soon Supply Chain Co., Ltd reserves the right to change and revise Product specification without any advance notice.


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toyota prius battery cell replacement

      

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